In a view of a whole support, we can provide the following services
Shape the ideas
We can realize prototype molds together with the manufacturing of the related prototype samples to carry out functional and aesthetic tests.
(2)-CO-DESIGN / CO-ENGINEERING
Our deep knowledge in several areas and our industrialization allow us to develop the feasibility of the products starting with a 3D draft or a physical sample.
Reduce timing and costs predicting the process
Together with the design and feasibility development, we have an important rheological simulation tool (MoldFlow Insight Premium), that allows us to evaluate in advance important information in theoretical terms such as: the filling, the cooling, the deformation of the part and the movements of the inserts present inside the molded part.
Certificate of conformity
All the machining are subject to quality/dimensional controls during the different steps of the production process, in which the metrological survey has a great importance. The Metrological Room, equipped also with the contact drill and laser scans, provides a CP-CPK metrological report of the molded part upon the customer’s request. This is to offer an additional proof of the efficiency of the production process.
5)-MAINTENANCE AND AFTER-SALES SERVICE
Maintenance and restoration in short time
Short-terms supply of certified spare parts of the elements which compose the molds. We also provide assistance and maintenance to equipment manufactured by others, arranging, if necessary, restoration activities according to the clients’ production needs, by ensuring the maximum quality standard. All the maintenance activities done are documented, shared and stored in order to have its own history.
(6)-SAMPLES, PRE-SERIAL PARTS AND POST PROCESSING (PART FINISHING)
We have a new generation hydraulic and hybrid Presses Department which are completely automated and flexible. They are able to perform complex cycles to ensure tests for all thermoplastic and thermosetting mold typologies of , from 35 tons to 850tons. This allows us to guarantee a support during the samples and pre-serial parts manufacturing and the start-up of serial production.
We are able to carry out preparing and finishing operations such as profiles cutting, primer, double-side tape, flocking and coating application, through the aid of equipment and/or machines technologically advanced in order to guarantee the basic requirements.